Mixing Kettle

A mixing kettle is a highly engineered vessel designed for efficient and uniform blending, heating,cooling and processing of various liquid and semi-solid materials in various manufacturing industries. Constructed primarily from high quality stainless steel 304 or 316 or special alloys,the kettle’s robust and corrosion free build ensures excellent durability,hygiene and resistance to harsh environments.

The kettle is highly customizable and tailor made to fit your specific requirements including capacity,design features and operational needs. Standard equipment includes precision agitators such as anchor,paddle or hydrofoil types driven by high performance motors. These motors offer variable mixer speed and are highly controllable,allowing for thorough and uniform mixing regardless of ingredient viscosity or type, thereby delivering very efficient and consistent results.

Temperature control is integrated through options such as steam or electric jacketed heating and cooling systems, often managed via advanced solid state or digital control panels for precise thermal regulation and energy efficiency. Key technical features such as welded in heating elements,high efficiency insulation and splash proof element covers enhance reliability and safety during intensive mixing operations.

The kettle is structurally designed with a heavy-gauge rolled rim for enhanced durability, equipped with manual or motorized tilting for convenient product discharge, and fitted with ergonomically positioned ball valves for efficient draining or sampling. Mixing kettles support production with capacities ranging up to several thousand liters and compatibility with multi phase power supplies and automation capabilities ensures functional reliability and consistent product quality in intensive domestic and export manufacturing environments.

TYPES:

Steam Jacketed Kettle

Electric Heating Kettle

Thermic Fluid Heated Kettle

Direct Gas Fired Kettle

Agitated Mixing Kettle

Scraper Agitator Kettle

Emulsifying Kettle

Application Industries:

1.Chemical Kettles: These kettles are extensively used in chemical plants, paint manufacturing units and the pharmaceutical industry.They are engineered with methodical precision to prevent issues such as corrosion,unwanted chemical reactions with internal surfaces,improper inlet/outlet flow and uncontrolled heating or cooling rates.Every design aspect is considered to ensure long lasting performance.

2.Mixing Reactors:Mixing reactors are essential in a wide range of processes including solid dissolution, product blending, chemical reactions, batch distillation,crystallization,liquid-liquid extraction and polymerization. These reactors serve as the core processing equipment where most chemical reactions take place. At KERONE, we design and manufacture customized mixing reactors tailored to your specific process needs, offering high efficiency,low operating costs and advanced control and feedback systems.

3.Mixing Reactors with Heating/Cooling Systems: KERONE specializes in high quality batch and semi batch type mixing reactors integrated with heating and cooling systems designed to meet your operational requirements. These systems provide precise temperature control and contribute significantly to enhancing process efficiency.

4.Process Reactors: With over 40 years of expertise, KERONE offers industrial scale process reactors customized to match a wide range of process requirements. We manufacture batch,continuous and semi-batch type reactors suited for applications in industries such as Adhesives processing,Agriculture,Chemical processing,Cosmetics manufacturing, Food and beverage production,Paints and coatings,Paper and pulp industry,Pharmaceuticals and medical products,Plastics and thermoplastics processing.

In addition to the industries mentioned above, mixing kettles also find applications in the following sectors:

Dairy Industry

Petrochemical Industry

Biotechnology and Fermentation

Soap and Detergent Industry

Why Choose Us:

Driven by innovation and backed by deep industry expertise, Kerone has been consistently serving the process industry with a range if heating and drying solutions. In a span of over 50 years, the company has expanded its presence across varied industries and sectors such as food processing, pharmaceutical and chemical sectors. With a team of dedicated engineers strongly supported by skilled co-workers,we deliver excellence across all verticals. The products and services developed by Kerone help industries improve their resources, enhance productivity and achieve cost effective solutions. Here are some key factors that drive our customers to choose us:

1.Precision Engineered Mixing: Our equipment delivers perfectly balanced and uniform mixing, due to advanced designs and variable speed controls,ensuring consistent product quality with every batch.

2.Advanced Thermal Control: We integrate advanced jacketed heating systems that offer precise temperature regulation, ideal for applications involving melting, cooking, or pasteurization across food,chemical and pharma sectors.

3.Hygienic and GMP Compliant Designs: Constructed from high grade stainless steel with mirror polished interiors, our systems ensure contamination free processing, meeting the hygiene standards in food and pharmaceutical industries.

4.Energy Efficient Operations: With smart insulation and digital control systems, our solutions minimize heat loss and energy consumption helping clients minimize operational costs while improving productivity.

5.Faster Turnarounds: Designed for productivity, our machines feature easy tilt mechanisms and ergonomically placed discharge valves, making unloading and cleaning quicker,safer and more efficient.

KERONE are having +40years experience in designing and manufacturing mixing kettles that can best fit for the various industrial processing requirements of the kettles. We design the kettles are per the size and process need of the client. The kettles manufactured by the KERONE are made of the high quality internal and external material by taking precise care for the size and heat distribution required.

All the mixing kettles manufactured by the KERONE are tailor made based on the your specification, process need, floor area, number of inlet and outlet requirements, type of coating for both internal surface and external surface based on the your process requirements.

Our mixing kettles find application in various industrial processing such as:

1. Chemical Kettles
most widely find application in chemical plants, paint manufacturing, pharmaceutical industries and etc. These kettles are made with very precise care to avoid any shortfall such as correction of kettles, avoid any chemical reaction with the surface material, the inlets and the outlet flow, the rate of rise of temperature (heating rate) and rate of decrease of temperature (cooling rate).

2. Mixing Reactor
Mixing reactors are very commonly used for the solids dissolution, product mixing, chemical reactions, batch distillation, crystallization, liquid/liquid extraction and polymerization. The mixing reactors are the process equipments, within which the major chemical reactions take place. KERONE designs and manufacture the customized mixing reactors based on your process requirements. The mixing reactors built by KERONE are to achieve high efficiency, low operating cost, and control and feedback mechanism.

3. Mixing Reactor with heating/cooling system
At KERONE, we manufacture the high quality, custom developed mixing reactor of both batch type and semi batch type with the heating/cooling systems as per your process requirements. The heating/cooling systems embedded in the mixing reactors are such that it provides high level control and increase the overall system efficiency.

4. Process Reactor
KERONE is having over 40 years of experience in designing and manufacturing high quality process reactors based on your process requirements. We manufacture process reactors of industrial scale, of various types such as batch type, continuous type, and semi-batch type. Our process reactors find application is industrial processes such as Adhesives processing, Agriculture, Chemical processing, Cosmetics, Food and beverage production, Paints and coating production, Paper and pulp processing, Pharmaceutical and medical production, Plastics and thermoplastics processing

Features of the mixing kettles manufactured by KERONE

• 1.Built with the high quality stainless steel material or special Alloys.
• 2.Highly customizable.
• 3.Tailor made to fit your requirements.
• 4.High performance
• 5.Corrosion free
• 6.Variable mixer speed
• 7.Highly controllable
• 8.Very efficient, uniform mixing, heating and cooling.